Published: March 30, 2026
Each year, organizations from around the world compete in the INFORMS Franz Edelman Award competition, demonstrating how advanced analytics and O.R. are solving real problems at massive scale.
In this episode, members of the team from Chewy, the largest online pet retailer and pharmacy in the United States, share how they tackled a challenge that sounds simple on the surface but becomes incredibly complex at scale: replenishment.
Using a science-driven suite of models, supported by a custom engineering platform and continuous analytics monitoring, the team transformed how Chewy manages purchase orders, safety stock, and inventory placement – all while accounting for unreliable data, supply uncertainty, and vendor constraints.
The result? Improved inventory placement, fewer split shipments, shorter shipping distances, and meaningful financial impact in a thin-margin industry.
It sounds simple from a customer perspective, right? You go on the website, place an order, and then that order arrives at your door. And even from the replenishment side, it sounds simple where you just buy products at certain locations. However, to answer this question at Chewy requires coordinating over a hundred thousand SKUs for over 20 fulfillment centers, buying from thousands of vendors, and executing over a half a million customer orders at a daily basis. Where everything is uncertain, customer demand fluctuates, vendor performance is inconsistent, operational constraints changes. And what especially makes it challenging is that all these decisions are interconnected.
Interviewed this episode:

Joshua Hale
Chewy
Joshua Hale received his Bachelor of Industrial and Systems Engineering degree with summa cum laude honors from Auburn University. He completed his doctoral studies at the Georgia Institute of Technology, where he received a PhD in Industrial and Systems Engineering with a concentration in Supply Chain Engineering. He is currently a staff research scientist in the supply chain replenishment organization at Chewy. During his professional career, he has worked on several strategic projects in supply chain planning, analytics strategy, inventory optimization, and factory operations. His background is in Operation Research, with a focus on supply chain applications. He has published papers in engineering journals and conference proceedings on optimization and simulation techniques.
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